REPOSAL? releases layer-wound high-voltage package full-automatic interlayer insulation winding machine

　 Suzhou Xiepu Electronic Machinery Equipment Co., Ltd. successfully released the SP-D102M7 model of layer-wound high-voltage package automatic interlayer insulation winding machine-this model greatly improves the winding efficiency of layer-wound high-voltage package coils, and the coil is consistent Sex. The REPOSAL? winding machine reduces the winding cost of the layer-wound high-voltage package. In the new model, it has added a compact insulation belt automatic cutting mechanism, and high-quality solutions such as dynamic balance performance after multiple skeletons are wound.

    Precision winding machine

      Precision winding machine For general winding machines, including CNC and automatic winding machines, only the set number of turns of enameled wire is required to be wound, and the appearance is roughly flat, but there are some special high-demand occasions , It is required that the arrangement of enameled wires must be neat without a random winding.

       This kind of coil has several advantages. First, the consistency of inductance is very high. Second, the enameled wire occupies less space, and the enameled wire can reach the ideal neat arrangement. Third, the energy density is high. Fourth, the high temperature resistance performance is better. , The enameled wires are in line contact, and in the case of random winding, the superimposition between the wires will have a little contact, and it is easy to break down under high temperature and high pressure.

       In order to achieve a stable and neat arrangement, in addition to the requirements for enameled wires, compared with general coil winding machines, high requirements are put forward for the electronic control, mechanism design and manufacturing accuracy of structural parts of the fine winding machine.

        The cross section of an R-type transformer is like the letter R, so it is called an R-type transformer. The application of R-type transformers in high-power electrical appliances can reduce inrush current. R-type transformers are one of the dry-type transformers. The iron core is made of continuous high-quality oriented cold-rolled silicon steel strip from thin to thick, and then from thick to thin. The final cross-section is close to a circle, and the shape is an uncut closed rectangle, and then passes through a special R-shaped transformer The winding machine winds the coarse secondary on its PBT skeleton. Therefore, the transformer thus manufactured has no noise, low magnetic leakage, low no-load current, low iron loss, and high efficiency; and because the coil is cylindrical, the length of the coil copper wire wound by the R-type transformer winding machine short, so , Low internal resistance, low copper consumption, low temperature rise, low over-carrier motion, and better explosive force than toroidal transformers; in addition, the primary and secondary coils are separately wound with flame-retardant PBT engineering plastic skeletons, thus high electrical strength , Good flame retardancy.

        However, the manufacturing process is more complicated. The second is the winding of the coil. Because it is wound in a closed iron core, the PBT is composed of two parts, and then the R-type transformer winding machine drives the PBT skeleton to wind, and the winding accuracy is affected. A certain influence, one is the shape of its iron core, because its expanded shape is a spinning cone, so its mold and material utilization are relatively low.

        With the development of R-type transformer winding machines, the reduction of manufacturing costs, and the improvement of quality stability, R-type transformers are being favored by more and more electronics industries with their novel and unique structure and excellent electromagnetic performance. Especially suitable for medical equipment, display equipment, audio equipment, office equipment.

Transformer coil winding machine

  Stable, high-speed and safe U-shaped core coil winding machine

The U-shaped coil winding machine is suitable for the winding of the bottom edge of the U-shaped core.Usually, the center of the U-shaped core is difficult to coincide with the rotation axis of the winding machine, resulting in a large vibration of the winding machine. , Affecting efficiency.

This type of winding machine developed by our company does not rotate the U-shaped iron core, only reciprocates, and rotates around the product to reduce vibration and improve efficiency.

      With the optimized clamping method, it only takes 2 seconds to complete the clamping.

      Therefore, the rotating parts of this type of machine have a large diameter and a high speed.There are similar machines on the market, and the larger ones do not have a protective cover. Safety accidents often occur.This machine of the company has a protective cover design.

         Transformer insulating crepe paper has good mechanical strength, high withstand voltage strength, wrinkles on the surface, and a certain degree of toughness. Moreover, it is easy to cut. After the transformer is wound and formed, it still maintains a certain strength in the oil immersion of the rear tooling. This feature can very well protect the enameled wire of the transformer from being squeezed and broken, that is, it meets the insulation requirements. It also meets the mechanical performance requirements.

         Therefore, it is widely used for transformer insulation. Generally used in transformers, but less used in transformers, because the core structure of transformers is annular, because the surface of the insulating crepe paper has wrinkles and friction is large, so the annular wrapping machine is used. Winding is more difficult, so in general, if crepe paper is required for the transformer coil, manual winding is used. We have successfully overcome this problem by improving the details.

      REPOSAL ? winding machine wire guided missile fiber winding forming technology has made a new breakthrough

           Fiber optic guidance of wire-guided missile is a closed-loop guidance and control of controlled missile by bidirectional transmission of information and control signals between missile and launcher using special fiber optics.

           Fiber optic guidance belongs to the wire guidance of remote control guidance, its advantages are not only high precision, strong anti-interference ability, can be equipped with optical cable shaft, micro camera, missile launch tail will release fiber, can control the missile and obtain target information.

           The winding and release technology of optical fiber is a key technology of optical fiber guidance. At present, we have not realized automatic production in the production of optical fiber winding in our country, so we rely on the winding technical personnel's proficiency very high. The cross-turns working procedure of the winding process is still mainly manual operation, low production efficiency, high error probability and low consistency.

           In addition to other ways to solve the high speed release of optical fiber, an important way is to ensure the smooth release of optical fiber through optical fiber winding. Optical fiber winding technology is the requirement of the pointer to the optical fiber guided missile and the technology of winding the optical fiber on the spool. In view of the unique properties of optical fiber and the special use of optical fiber guided missile, optical fiber winding becomes a complicated technical problem. In the process of automatic winding, the technical difficulties related to the properties of optical fiber are as follows: