General debugging method of winding machine
General debugging method of winding machine
Some people look at the winding machine and feel a bit like a lathe, but in fact the winding machine has to wind a neat coil. Compared with the smoothness of the lathe, it is much more complicated, so we will find that the lathe has a long time ago The national standard has quantitative standards for its various indicators, but the winding quality of the winding machine has many condensing factors and it is difficult to quantify.
It is precisely because of the above reasons that at first I feel that the winding machine should be very easy to debug, but after the facts, I will be a little frustrated. Although the winding machine debugging is indeed more complicated than imagined, but if we master the basic laws After that, it's not difficult to practice more.
First of all, we must have a preliminary understanding of the structure of the winding machine, otherwise, we are not familiar with the structure of the winding machine, and there is no professional technical personnel training. Automatic debugging of the winding machine will be incompetent.
The basic equipment of the winding machine is composed of mechanical parts and electrical control systems. However, with the rapid development of science and technology, modern automatic winding machines integrate electrical control, sensing technology, pneumatic and mechanical transmission, photoelectric detection and many other technologies, so they are debugged. Compared with other electronic processing equipment, it will be more difficult and sophisticated. Xiepu has developed and produced winding machines for many years, and has rich experience in the use and debugging of winding equipment. Here, we will give you a brief introduction. I believe we only After mastering the basic concepts and methods, and after more practice, you can debug the coil that you are satisfied with.
The three main parameters of the winding machine: the starting position, the diameter of the enameled wire, and the winding width are the three most important winding parameters of the winding machine, which are commonly used in the skeleton coil.
1. How to set the starting position? Where is the starting position of the bobbin coil? In fact, there is no fixed position at the starting point of the winding on the skeleton. The position and the coil end are determined by the coil model. Generally speaking, the specific starting position and value can be measured as long as the measurement function of the equipment control system is used; technical personnel also The value can be measured manually, and the specific position is used as a reference point to use a ruler for actual measurement. When setting this point, pay attention to the specific winding direction of the coil.
2. The specific setting of the diameter of enameled wire. The enameled wire used in daily use has different diameters. Different enameled wire specification settings will produce different wiring effects. When using different material enameled wires, pay attention to correcting the specific value of the wire diameter, so that the copper wire will not be deformed. .
3. Setting the winding width value. We can understand the value from the winding start point to the winding end point. Usually, the winding length of the coil can be known by the value straight. Of course, the small deformation caused by the applied force must be considered when setting, which will affect the winding width to determine the production. Therefore, it is necessary to use a variety of measurement methods to take the smallest value as the winding width.
4. For the types and characteristics of different coils, the specific number of turns, the number of folding layers and the average winding speed requirements of the product must also be well understood. The winding speed of the thick wire model should not be too fast. Quality problems such as lost steps must be strengthened to the winding machine torque when used at medium and low speeds.
5. When the wound coil is square, the winding speed of the wound coil should not be too fast, otherwise it will cause unevenness and affect the number of folding layers and turns. Moreover, the distance between the coil and the flex cable should be arranged reasonably. If it is low, it will fall into other layers. If it is high, it will jump the wire. At the same time, it should not drink the cable rack too far. If the cable rack is too far, the weight and amplitude will increase. , The tension will be unstable, and it will also affect the accuracy.
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precision automatic paint stripping and wire breaking winding machine
In the inductive coil
winding process, the winding process requirements of the coil are quite
different.The diameter of the enameled wire varies from thin to thick, the
structure of the coil varies from disk to column, and the type of enameled wire
ranges from ordinary to self-adhesive wire. Therefore, for a coil winding
factory that does not emphasize competitiveness, the machine required is a
winding machine with a larger range of adaptation, but often a winding machine
with a larger range of adaptation is for each specific specification of coil
winding. Whether it is quality or efficiency, it is difficult to have targeted
competitiveness.
In order to keep our customers competitive in the induction coil winding process, we have developed this winding machine-precision automatic paint stripping and breaking winding machine in response to customer needs.
This model is mainly aimed at coils with a skeleton with a larger
enameled wire diameter. It has several features, one is the fast winding speed,
if it can maintain a faster winding shaft speed when the diameter of the
enameled wire is larger, and the other is the winding line is flat. Through
control and targeted structural optimization, a compact and consistent coil can
be stably wound. Third, there is an automatic paint stripping function. For
thicker non-direct welding enameled wires, adding this function is equivalent
to combining two processes Integrating into one process, the fourth is to add
the function of automatic disconnection.For thicker enameled wires, automatic
disconnection improves efficiency, strengthens consistency, and significantly
reduces the labor intensity of operators.
For
details, please refer to the video. The operation beat of this video is taken
during the acceptance of the machine. The entire operation process is fast and
stable, but in fact, there is still room for improvement in the efficiency of
fixing and dismantling the enameled wire head.
Stator coil winding machine
Stator coil winding machine:
Acceptance of winding machine.
AC permanent magnet synchronous motor stator coil, iron core length 180mm width 40mm, enameled wire diameter 1.9mm (including insulation film thickness)
There is a resin sheath before the iron core is wound with enameled wire. The R angle is less than 0.3mm.
The main clamping surface of the winding tooling is completed with one clamping and cutting.
Classification and difference of transformer winding machine
Classification and differences of common transformer winding machines
Choosing the right winding machine is the key to the production of coils. There are many types of winding machines as the basic equipment. This article mainly takes transformer winding machines as an example, and talks about its classification and differences, generally according to the voltage level or capacity of the transformer. Division, the common ones are ordinary CNC winding machines, automatic winding machines, foil winding machines, and vertical winding machines, etc.
Ring wrap tape machine
Ring wrap tape machine
We will now demonstrate the operation of the loop coil strapping machine again, take the product, put it in, and then buckle this storage ring. Note that the insulating tape must pass between the two blades of the scissors After the fixed storage coil count is reached, the toroidal coil wrapping machine will rely on it to cut the insulating tape. Then, one end of the tape can be passed through any position of the bearing evenly distributed on the storage ring. After passing through, take the head of the insulating tape and hold it with the head, and then press and start with the right hand. The entire loop coil is covered with insulating tape It's done automatically.
Video instructions for use of toroidal transformer winding machine
Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal transformer winding machine, current transformer winding machine, voltage transformer winding machine, ring voltage regulator winding machine, inductance coil winding machine, iron core chamfering machine , Parallel winding machine and other coil processing equipment and winding machine accessories.
The company has the advantages of R&D and production of the entire plant of electronic transformers and transformers. It is different from many assembly manufacturers in the industry. We have gathered many engineering and technical personnel in the winding machine industry. After many years of research and development and production experience, we have developed a new generation of series winding. Equipment, especially toroidal winding equipment, is widely used in manufacturing industries such as toroidal transformers, transformers, voltage regulators, inductive coils, etc., and has received many praises from the industry; Customers provide more professional and quality products and services.
Toroidal coil winding machine
Toroidal coil winding machine
There are side-slip toroidal coil winding machines with processing coils, and belt-type toroidal coil winding machines with small-sized inductors.
Toroidal coil winding machines have the same specifications.Generally speaking, the smaller the inner diameter, the more difficult to process, and the thicker the wire diameter, the more difficult to process.
The video above shows the winding of an enameled wire with a diameter of 14mm and a diameter of 1.3mm.
Toroidal coil winding machine operation video-Machine operation
Below we introduce the structure of this toroidal coil winding machine. This part is the controller and this part is the clamping base. We control the product clamping by opening and closing the handle. This position is the storage ring. The enameled wire is stored on the storage ring first, and then wound around this product. This position is a manual winding handle. Turn this handle. The steel plate can be driven manually. The steel ring has an opening. This position is an opening. The opening is opened and closed by sliding the handle up and sliding to the left. . This position is called the crimping plate, and this position is called the baffle. After the line is removed, its degree of tightness is determined by the tension of the belt. The tension of the belt is adjusted by the tension adjustment knob. When adjusting the tension of the belt, first loosen this And then rotate the handle. When rotating the handle, there is an idler wheel. When the idler wheel goes in, the tension of the belt will increase, so that the winding of the enameled wire will become tighter.